Particle Size Reduction Solutions for Food Industry
Jersey Crusher's Particle Size Reduction Solutions for the Food Industry encompass Lump Busters®, Lump Abradors, and Particle-izers — engineered to break down, de-agglomerate, and ultra-fine mill food-grade materials including sugar, spices, chocolate, and grains. Available in sanitary 316 stainless steel with food-contact compliant finishes for safe, consistent processing.
Our Range of Products
Lump Busters® — Registered Trademark Industrial Lump Breakers, Counter-Rotating Dual Rotor Lump Crushers with Integrated Screens, Friable Material Size Reduction Without Heavy Pounding
Dual counter-rotating rotors for heavy-duty shearing
Screens customizable from 1/8" to 2"+ hole size
316 sanitary SS available for food-grade compliance
Particle-izers — Branded Industrial Particle Size Reducer for Ultra-Fine Evenly-Sized Particle Production (100 Mesh & Smaller), Advanced Precision Particle Size Control Equipment for Pharmaceutical, Cosmetic, Cannabis, Fertilizer & Food Manufacturing
Ultra-fine particle output down to 100 mesh
Sizes from 10" to 48" with custom configurations
316 sanitary SS meets pharma & food GMP standards
Lump Abradors — Industrial Bulk Solids De-Agglomeration Equipment, Single Large-Diameter Rotor with Impacting Fingers, Reversible Motor Sanitary Lump Abrasion Machinery for Controlled Particle Liberation Without Excessive Dust
60–1,600 cu ft/hr throughput capacity range
Tool-free screen changes while unit stays in-line
Reversible motor clears jams with minimal downtime
Frequently Asked Questions
What food-grade materials can Jersey Crusher's size reduction equipment handle?
Jersey Crusher's equipment is engineered to process a wide range of food-grade materials including sugar lumps, salt clusters, spices, herbs, chocolate blocks, frozen foods, cheese, dehydrated products, cereal products, pasta noodles, crackers, cocoa, and fine food powders — all in sanitary 316 stainless steel configurations built for food-contact compliance.
What construction materials are available for food industry applications?
Equipment is available in 316 sanitary stainless steel (food-grade), 304 stainless steel, and carbon steel. Sanitary 316 SS units can be fitted with a food-grade white epoxy interior finish for FDA-aligned food-contact surface specifications, making them suitable for direct product contact in regulated food processing facilities.
How fine can Jersey Crusher's equipment reduce particle sizes?
The Particle-izers line achieves ultra-fine particle reduction down to 100 mesh or smaller, ideal for spice grinding, fine food powders, and pharmaceutical APIs. Lump Busters® handle coarse-to-fine reduction from 2 inches down to ¼ inch, while Lump Abradors provide controlled de-agglomeration for materials requiring preserved particle morphology.
What is the difference between the Lump Busters®, Lump Abradors, and Particle-izers?
Lump Busters® use counter-rotating dual rotors for heavy-duty shearing of compacted lumps. Lump Abradors use a single large-diameter rotor to gently abrade material, preserving particle shape — ideal for delicate food ingredients. Particle-izers are designed for ultra-fine milling to 100 mesh or smaller, suited for spices, grains, and fine food powders.
Are these machines easy to clean and maintain in a food production environment?
Yes. Sanitary-style Lump Abradors feature tool-free screen and comb changes while remaining in-line, drastically reducing changeover time. All units include air purge shaft seals to prevent material migration into bearings. Lump Busters® also feature side-removal bed screens for quick access and minimal downtime during sanitation cycles.
Can Jersey Crusher equipment be customized for specific particle size targets?
Absolutely. Integrated screens and breaker bars are customizable with hole diameters from ⅛ inch to 2 inches and beyond, sized to your exact particle size requirements. Rotor speeds are adjustable from 300 to 1800 RPM. Jersey Crusher also offers a free product sample evaluation service where engineers recommend the ideal configuration for your specific material.
What throughput capacities are available for food processing operations?
Capacities vary by model and product line. Lump Busters® process thousands of pounds per hour depending on model size (1515 through 6464). Lump Abradors offer 60 to 1600 cubic feet per hour. Particle-izers are available from 10 to 48 inches with custom sizing, ensuring the right throughput capacity for both small-batch and high-volume food production lines.
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Industries We Serve
Food & Beverage Processing
Reducing sugar, salt, spices, chocolate, frozen foods, and dehydrated products with sanitary 316 SS equipment.
Spice & Herb Manufacturing
Ultra-fine grinding and gentle de-agglomeration of spices and herbs while preserving volatile aromatic compounds.
Pharmaceutical Manufacturing
GMP-compatible sanitary 316 SS equipment for API processing and precise dosage-critical particle size control.
Agriculture & Animal Feed
Breaking compacted grains and milling fine feed ingredients for livestock nutrition and pet food manufacturing.
Didn't find what you're looking for?
Talk to our experts for custom solutions and tailored guidance.
Why Food & Pharma Manufacturers Choose JERSEY CRUSHER
40+ Years of Size Reduction Expertise
Over four decades of engineering lump breakers and particle size reduction equipment purpose-built for food, pharma, and processing industries nationwide.
Sanitary Builds for Food-Grade Compliance
316 sanitary stainless steel construction with food-grade epoxy finish options, air purge shaft seals, and GMP-compatible design for regulated food facilities.
Custom Solutions from Sample to Shipment
Free pre-purchase product sample evaluation — Jersey Crusher engineers analyze your material and recommend the optimal size reduction configuration for your process.
Get a Custom Quote for Your Food Processing Line
Submit your inquiry and our engineering team will respond with tailored equipment recommendations, sizing options, and pricing within one business day.
For immediate assistance, feel free to give us a direct call at 973-686-5999.
For immediate assistance, feel free to give us a direct call at 973-686-5999.