Jersey Crusher's Bulk Solids Handling Equipment & Solutions encompasses industrial lump breakers, de-agglomeration equipment, screw conveyors, volumetric feeders, particle-izers, and infeed hoppers. Engineered for food, pharmaceutical, chemical, and mineral industries, these systems deliver precise size reduction, controlled material flow, and seamless process integration across diverse bulk solids applications.
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Volumetric Feeders & Systems — Industrial Bulk Solids Feeder Manufacturer, Controlled-Rate Powder Feeding Equipment, Variable Speed Drive Volumetric Feeding Systems & Sanitary Stainless Steel Feeder Systems for Pharmaceutical, Food, Chemical & Animal Feed Manufacturing
Precision variable-speed feed rate control system
SCADA, PLC & DCS compatible process integration
316 SS sanitary build for GMP-aligned operations
Lump Busters® — Registered Trademark Industrial Lump Breakers, Counter-Rotating Dual Rotor Lump Crushers with Integrated Screens, Friable Material Size Reduction Without Heavy Pounding
Dual counter-rotating rotors for heavy-duty crushing
Screen holes from 1/8" to 2"+ for exact sizing
Air purge shaft seals standard on all units
Particle-izers — Branded Industrial Particle Size Reducer for Ultra-Fine Evenly-Sized Particle Production (100 Mesh & Smaller), Advanced Precision Particle Size Control Equipment for Pharmaceutical, Cosmetic, Cannabis, Fertilizer & Food Manufacturing
Ultra-fine particle reduction to 100 mesh or smaller
Available in 10" to 48" with custom sizing options
316 SS sanitary build for pharma & food compliance
Screw Conveyors — Industrial Enclosed Screw Conveyor Systems for Bulk Solids, Horizontal / Vertical / Inclined Material Handling, 6-Inch to 12-Inch Diameter Configurations, Sanitary Stainless Steel & Carbon Steel Process Integration Conveyors for Food, Chemical, Sugar & Mineral Industries
6" to 12" diameter enclosed screw configurations
Handles wet & sticky materials belt conveyors can't
Variable speed drives for precise throughput control
Lump Abradors — Industrial Bulk Solids De-Agglomeration Equipment, Single Large-Diameter Rotor with Impacting Fingers, Reversible Motor Sanitary Lump Abrasion Machinery for Controlled Particle Liberation Without Excessive Dust
60–1,600 cu ft/hr capacity, 300–1,800 RPM
Tool-free screen changes while unit stays in-line
Reversible motor for jam clearing and flexibility
Inlet Hoppers & Infeed Hoppers
Prevents ratholing and bridging for stable flow
Customizable geometry for any plant integration
Stainless or carbon steel for harsh environments
Frequently Asked Questions
What are the bulk solid handling systems?
Bulk solid handling systems are integrated equipment solutions designed to move, feed, size-reduce, and control the flow of dry or semi-dry bulk materials throughout a production process. They typically include lump breakers, screw conveyors, volumetric feeders, particle-izers, hoppers, and de-agglomeration equipment working in sequence to maintain consistent material flow from storage to end processing.
What does "bulk handling" mean?
Bulk handling refers to the industrial management of large quantities of loose, granular, powdered, or lump-form materials — such as sugar, chemicals, minerals, or pharmaceutical powders — without individual packaging. It encompasses the storing, conveying, feeding, and size-reducing of these materials efficiently and safely at scale, using specialized equipment like screw conveyors, lump breakers, and feeders.
What industries use bulk solids handling equipment?
Bulk solids handling equipment is used across food and beverage, pharmaceutical, chemical processing, mining and minerals, agriculture and animal feed, fertilizer production, spice processing, sugar refining, plastics manufacturing, recycling, and cannabis processing industries. Jersey Crusher's equipment family serves all of these sectors with material-appropriate construction options including sanitary stainless steel.
What is the difference between a Lump Buster® and a Lump Abrador?
Lump Busters® use counter-rotating dual rotors to shear and crush friable materials between two shafts — ideal for dense agglomerates requiring significant size reduction. Lump Abradors use a single large-diameter rotor with impacting fingers to gently abrade material, preserving particle morphology. Lump Abradors are preferred when downstream processes require intact particle shape rather than uniform crushing.
Can bulk solids handling equipment be customized for sanitary or food-grade applications?
Yes. Jersey Crusher manufactures equipment in 316 sanitary stainless steel with food-grade white epoxy interior finish options, tool-free screen and comb changes, and air purge shaft seals that prevent cross-contamination. These configurations meet FDA-adjacent and GMP-aligned specifications for food processing, pharmaceutical manufacturing, and cosmetics production facilities.
What particle sizes can Jersey Crusher equipment achieve?
Jersey Crusher's equipment range covers coarse reduction down to 2 inches, fine reduction down to ¼ inch via Lump Busters® and Lump Abradors, and ultra-fine reduction to 100 mesh or smaller using Particle-izers. Screen hole diameters are customizable from ⅛ inch to 2 inches and beyond, enabling precise particle size targeting for pharmaceutical, food, chemical, and mineral applications.
Is a free evaluation service available before purchasing?
Yes. Jersey Crusher offers a free product sample test and evaluation service. Customers ship material samples freight-prepaid to the Wayne, NJ facility, where engineers analyze the material and recommend the optimal equipment configuration. This ensures the right machine is selected for your specific material properties, target particle size, and throughput requirements before any purchase commitment.
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Industries We Serve
Food & Beverage
Lump breaking, fine particle milling, and sanitary conveying of sugar, spices, grains, chocolate, and food-grade powders.
Pharmaceutical Manufacturing
GMP-aligned size reduction and controlled feeding of APIs and excipients using 316 SS sanitary equipment with air purge seals.
Chemical Processing
Breaking agglomerated chemical powders, conveying bulk chemical intermediates, and precise dosing for reaction stoichiometry control.
Mining & Minerals
Heavy-duty size reduction and bulk transport of ore, coal, clay, and mineral feedstock for downstream concentrate production.
Didn't find what you're looking for?
Talk to our experts for custom solutions and tailored guidance.
Why Food, Pharma & Chemical Processors Choose Jersey Crusher
40+ Years of Manufacturing Heritage
Since founding in Wayne, NJ, Jersey Crusher has engineered bulk solids equipment trusted by food, pharma, chemical, and mineral processors nationwide and internationally.
Engineered-to-Order Custom Solutions
Every unit is configured to your material properties, particle size targets, and integration requirements — backed by a free product sample test and evaluation service.
Sanitary & Multi-Material Construction
Equipment available in 316 sanitary SS, 304 SS, carbon steel, and abrasion-resistant variants — ensuring compliance for food-grade, GMP, and heavy-duty industrial environments.
Get Expert Guidance on Your Bulk Solids Challenge
Submit your inquiry and a Jersey Crusher engineer will respond with equipment recommendations tailored to your material and process requirements.
For immediate assistance, feel free to give us a direct call at 973-686-5999.
For immediate assistance, feel free to give us a direct call at 973-686-5999.