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Lump Breakers & Crushers for Aggregate Processing
The aggregate processing world doesn’t slow down. You’ve got cement hardening in silos, material clogging your lines, and production deadlines that won’t budge. Your facility needs equipment that can handle these daily challenges without missing a beat.
That’s where JERSEY CRUSHER steps in. We’ve spent decades in the trenches with plant managers and facility operators just like you. Our heavy-duty crushers and lump breakers are solutions to the problems that keep you up at night.
Tackle Material Flow Issues With Our LUMPBUSTERS®
Material flow problems can bring your entire operation to a grinding halt. Our flagship LUMPBUSTERS® are built specifically to keep your aggregate materials moving smoothly through your process.
What Makes Our LUMPBUSTERS® Different
These aren’t your average crushers. Each LUMPBUSTER® stands out with exceptional quality and performance. We offer carbon and stainless steel construction options for corrosive environments, giving you durability where you need it most. Our variable speed drives match your exact throughput needs, letting you fine-tune operations to your specific requirements. We know every facility faces unique challenges, so we provide custom sizing options based on your material challenges. The low-maintenance design keeps downtime to a minimum, saving you valuable production hours and maintenance costs.
When solid materials bridge or cake in your silos, our LUMPBUSTERS® break through these bottlenecks, getting your production back up to speed fast.
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Size Reduction Solutions for Every Application
Different materials demand different approaches. At JERSEY CRUSHER, we’ve developed a complete line of size reduction equipment that handles everything from soft agglomerates to the toughest mining waste.
Lump Abradors
When you need gentle size reduction without damaging your product, our Lump Abradors provide the perfect touch. They’re particularly effective for:
- Friable materials that can’t handle high-impact crushing
- Products where particle integrity matters
- Applications requiring controlled gradation
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Heavy-Duty Crushers
For the toughest jobs involving rock, gravel, and construction aggregate, our industrial crushers deliver unmatched performance and durability. They excel at:
- Breaking down oversized materials that would jam lesser machines
- Consistent operation in high-volume environments
- Reducing maintenance costs through smart design
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Particle-izers
When your specs call for precise particle sizing, our Particle-izers give you the control you need. The aggregate world doesn’t just need materials broken down — it needs them broken down to exact specifications. Our advanced Particle-izers excel at fine grinding applications where consistency is critical, making them perfect for demanding production environments. They seamlessly integrate into multi-stage reduction processes, creating a smooth workflow from raw material to finished product. These machines handle materials that require uniform output for downstream processes with remarkable precision, eliminating the variability that can cause quality issues later in your production line.
Complete Material Handling Systems
Crushing is just one part of the puzzle. JERSEY CRUSHER provides complete material handling solutions that integrate seamlessly with your existing setup.
Screw Conveyors Built for Reliability
Our heavy-duty screw conveyors move your materials where they need to go, regardless of the challenges:
- Abrasive sand and gravel that would wear out standard equipment
- Steep incline applications where other conveyors fail
- Space-constrained installations requiring custom configurations
Volumetric Feeders for Precise Control
Feeding material at the right rate is key to maintaining productivity. Our volumetric feeders:
- Provide consistent flow rates for optimal crusher performance
- Adjust easily to accommodate different materials
- Integrate with your control systems for automated operation
Boosting Energy Efficiency in Aggregate Processing
Aggregate processing consumes significant energy, and outdated equipment can drain your budget. JERSEY CRUSHER equipment is designed with efficiency in mind. We build our machines with the right-sized motors that match the job without wasting power, giving you optimal performance without excessive energy consumption. Our advanced drive systems optimize energy consumption through intelligent load sensing and power management. Our crusher designs maximize throughput while minimizing energy use, so you get more production per kilowatt-hour.
In today’s competitive market, these energy savings can make the difference between profitable operations and struggling to keep up with rising costs. Our team constantly pushes the boundaries of efficiency, bringing you equipment that helps your bottom line while maintaining the output you need.
We Know Road Building Materials Inside Out
Road construction has unique demands. The materials you process today will form the highways and byways that communities depend on tomorrow. Your crushing equipment needs to deliver consistent results every time.
JERSEY CRUSHER equipment handles the full spectrum of road building materials:
- Primary crushing of quarried rock
- Secondary processing of gravel
- Recycling of asphalt and concrete waste
- Precise sizing of sand for specific mix designs
Our engineers have worked with road material producers across the country, giving us practical insights into the challenges you face daily.
You Keep the World Moving Forward and We Keep Your Plant Running
The aggregate materials you process form the literal foundation of modern society. From the concrete in our buildings to the asphalt on our roads, your products matter. You play a critical role in building infrastructure that lasts generations.
JERSEY CRUSHER has made it our job to support your essential work. Our complete line of crushing and processing equipment is designed by people who truly get what you’re up against every day.
Talk to us about how our proven solutions can tackle your toughest material challenges.
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