Whether you’re a large, industry-leading chemical company or an organization just starting your journey to prominence, one static factor has to be the quality of your machinery. Chemical processes can change due to simple aspects such as incorrect sizing, poor cutting, and the collection of waste material before or during transportation. To correct these issues, one must find proper machinery that can withstand the task of a bevy of chemical processes.
That’s where the expertise of the contractors at JERSEY CRUSHER comes in, as our machinery makes a tremendous difference in how your chemical company manufactures and distributes bulk chemicals. Our state-of-the-art LUMPBUSTER® is one of the many products in our line of machinery that helps your chemical company gain an edge over product storage and distribution. Explore our various lump crusher machines for the chemical industry below:
Partner with JERSEY CRUSHER to ensure safety and stability during your chemical processes. Our NJ-based company provides products from coast to coast, so don’t hesitate to set up a call with our experienced representatives. Contact us today for more information on how our collection of lump crusher machines can support your chemical processing needs.
Lump Busters for the Chemical Industry
Our lump busters for the chemical industry are some of the more well-designed and crafted machinery on the planet. We have dozens of models, all designed in different sizes and shapes to fit organizations large and small. Explore our sanitary stainless steel, steel hopper, or carbon steel options based on your durability and production needs. Reduce material volume to ease storage demands or improve transportation with our state-of-the-art LUMPBUSTER®.
Lump Breaker for the Chemical Industry
Our unique lump breakers for the chemical industry redefine what it means to crush materials large and small. With a single large rotor, our lump breakers crush the competition and your material, acting as powerful hammers to minimize material size as much as you desire. Adjust rotor speeds to as low as 300 RPM and as high as 1800 RPM, depending on the product. Best of all, we package all that power in a unit that’s easy to clean and with screens that are easy to remove without disrupting the production flow. So get your hands on our lump crusher machines for the chemical industry today!
Particle-izers for the Chemical Industry
Do you have chemicals that resist traditional size-reduction methods? Then we have the right machinery for you! Our particle-izers are designed to reduce chemical materials that require more stringent levels of reduction without creating a colossal production mess. These carbon and stainless steel screens can be sized up or down depending on the quality and amount of material used. Additionally, our models are available in sizes ranging from 10” to 48”, with special modifications available in certain situations. Explore our particle-izers for the chemical industry and properly crush even the smallest particles in your inventory.
Screw Conveyors for the Chemical Industry
Our screw conveyors for the chemical industry make it easier than ever to transport crushed material. From small chemical material to larger bulk amounts, we have variations of 6-inch screw conveyors designed to quickly move products to different locations throughout your facility or off to much further sites. Choose between horizontal, portable, or sanitary screw conveyors, or speak to one of our representatives to identify the best option for your company. Contact JERSEY CRUSHER for various lump crusher machines for the chemical industry, and receive access to expertly designed screw conveyors.
Volumetric Feeders for the Chemical Industry
Our volumetric feeders are the best choice for your organization when it comes to solid and dry chemicals. Made from sanctuary stainless steel, these machines allow for on-time material delivery in exact volumes. This timely mechanism makes it easier to track data, adequately crush materials large and small, and last a lifetime. Get a quote today and enjoy our volumetric feeders for the chemical industry, and simplify the feeding process of your products with our collection of well-crafted belts and rotary valves.
Breaking Boundaries with Advanced Lump Breaking Solutions
You have deadlines to meet and quality standards to maintain. That’s where JERSEY CRUSHER steps in. We’ve spent decades perfecting our machines to tackle the toughest material challenges in the chemical industry. You’ll find our equipment in leading manufacturing facilities worldwide because it simply works better. Unique lump crushers like the ones below bring complete and total efficiency and effectiveness over a wide range of chemical projects.
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Knife Lump Breakers
Need to cut through compacted materials with precision? Our knife lump breakers use sharp-edged blades that slice through hardened substances without generating excess heat or dust. These machines work wonders for processing medication ingredients where particle size control matters. The cutting action preserves material integrity while breaking down problematic lumps.
Granulators with Calibration Grid
When your end product needs consistent sizing, our granulators deliver reliable results every time. The calibration grid system lets you control the final particle size with impressive accuracy. Perfect for cement additives and construction materials that demand precise specifications. You’ll appreciate how these granulators handle wet and sticky materials that would clog lesser machines.
The Rotating Blade Devourer
Tough materials? The rotating blade devourer tackles the most challenging breaking jobs. These high-torque machines cut through dense agglomerates with remarkable efficiency. You’ll see the difference when processing mineral compounds or hardened chemical waste. Clients experience faster processing times after switching to our blade technology.
The Rotary Finger Lump Breaker
Sometimes, you need gentle handling with effective breaking power. That’s exactly what our rotary finger lump breakers provide. The unique finger design carefully separates agglomerates without damaging delicate materials. These are ideal for water-sensitive compounds and friable substances.
Deagglomeration Solutions for Chemical Manufacturing
A common headache in chemical plants is material clumping. When your raw materials stick together, they create processing nightmares from uneven mixing to blocked lines. This is where deagglomeration becomes essential to your operation.
Deagglomeration is simply breaking down those unwanted clumps into their original particle size. But doing it right takes the correct equipment. JERSEY CRUSHER machines break apart these agglomerates without changing the fundamental properties of your materials.
Why does this matter so much? Clumped materials react differently, dissolve unpredictably, and create quality issues in your final products. When you’re making chemical compounds that need exact proportions, those variations can lead to costly batch rejections.
The key lies in how our machines apply force. Rather than random crushing that can damage particles, our equipment uses controlled breaking actions that separate agglomerates at their natural weak points. This preserves particle integrity while restoring free-flowing properties.
For materials coming from storage silos, this step becomes even more critical. The weight pressure in tall silos creates dense clumps that won’t break apart in standard mixing processes. A strategically placed JERSEY CRUSHER at your silo discharge point prevents those problems before they impact production.
Looking at the bigger picture, effective deagglomeration means smoother operations throughout your facility. When materials flow properly, you’ll experience fewer line blockages, less equipment maintenance, and more consistent production rates. That’s why so many chemical processing companies consider JERSEY CRUSHER equipment an essential part of their manufacturing strategy.
Lump Breakers and Other Machinery to Handle the Toughest Chemical Processes
Our lump breakers are designed to ease chemical challenges by efficiently managing a broad spectrum of materials that form lumps or agglomerates during storage or transportation. Be it minerals, chemicals, ash, sugar, plastics, or fertilizers, our machines are adept at breaking them down into smaller, more manageable sizes. This makes subsequent processing stages, such as mixing or dissolution, more efficient while also improving the overall quality of your final product.
Other standard chemical processes include:
- Size Reduction
- De-agglomeration
- Particle Homogenization
- Material Conditioning
- Drying Processes
- Mixing and Blending
- Granulation
- Milling
Key Factors to Consider When Choosing Your Lump Breaking Machines
Selecting the suitable lump breaking machine is pivotal in streamlining your chemical processing. The decision can impact the efficiency of your operations and the quality of your final product. Considerations include:
- Material Characteristics: Think about the characteristics of the material you will be processing. Different materials have different properties, such as hardness, abrasiveness, moisture content, and tendency to form lumps. These properties will determine the type of lump breaker you need. For instance, you’ll need a machine with wear-resistant parts if you’re dealing with highly abrasive materials.
- Throughput Requirements: How much material do you need to process per hour? The lump breaker’s size and capacity should align with your throughput requirements. Larger machines are generally capable of handling higher volumes of material.
- Feeding and Discharging Method: Consider how the material will be fed into the lump breaker and how it will be discharged. Will it be manually fed, or will it come from another machine? Similarly, will the broken-down material be collected in a bin or conveyed to another location? The design of the machine should accommodate your feeding and discharging methods.
- Particle Size Distribution: What size should the material be after it has been broken down? Different lump breakers produce different particle size distributions. If you need a specific particle size, make sure the machine you choose can achieve it.
Can You Benefit From Machines to Reduce Bulk Materials? Ask These Questions
- Does your process involve handling materials that form lumps?
- Are you looking for ways to improve flow characteristics in your processes?
- Do you deal with a wide range of materials, including minerals, chemicals, lumps, agglomerates, ore, filter cake, fertilizers, ash, sugar, food, and plastics?
- Are you aiming to minimize material size as much as you desire?
- Do you need a machine that applies sufficient force or pressure to the clumps?
- Are you seeking a durable and low-maintenance solution for your chemical processing needs?
If you answered yes to any of these questions, our lump breakers and other machinery could be the perfect solution for you. Speak with JERSEY CRUSHER today to learn more. We provide products across the nation and can have the perfect lump buster at your doorstep in no time.
In Need of Versatile and Dependable Lump Crusher Machines for the Chemical Industry? JERSEY CRUSHER Has it All
JERSEY CRUSHER is proud to provide some of the best lump crusher machines for the chemical industry, and it doesn’t just stop there. The versatility of our machinery allows us to penetrate markets of all types while maintaining the same durability and effectiveness that make our machinery worth the investment.
The chemical industry requires machinery that follows guidelines and orders to a tee. With JERSEY CRUSHER, finding such a comprehensive collection of premium quality products for any industry has never been easier. Get in touch with our company today and get a thorough breakdown of how each of our machines supports your chemical industry goals.
