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Industrial Lump Breaker Machines for Particle Size Reduction
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Are you looking for reliable particle size reduction machinery to improve your company’s operations? You’ll find the machinery you’re searching for at JERSEY CRUSHER!
We design, manufacture, and sell a variety of LUMPBUSTER® machinery so that you can find the perfect match for your facility.
Businesses across the country can and have implemented our lump breaker products into their operations. Our lump breaker systems have been implemented in the following states:
New Jersey
New York
Illinois
California
Pennsylvania
Florida
Texas
South Carolina
And More!
Lump Crushing Abradors
One of our best particle size reduction machinery options is our lump crushing abradors. The key design feature of the abradors’ consistent particle reduction is its breaker bars. These bars only permit smaller particles to pass through while preventing larger objects from doing so. This ensures that everything that passes between the breaker bars has been thoroughly crushed by the blades.
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Particle-izers
Another one of our lump breaker products used in facilities from New York to California is our particle-izers. As its name suggests, a particle-izer can reduce the volume of a wide range of materials, even though they may be difficult to break down with traditional size reduction machinery. Our particle-izer utilizes numerous tools to help chop materials down to size, including stainless steel and carbide-tipped cutters and D2 hardened bed knives, all of which are positioned to be energy efficient and make use of the natural flow of materials.
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Screw Conveyor Systems
JERSEY CRUSHER has a variety of screw conveyor systems available for businesses in Illinois, Texas, Florida, South Carolina, and Pennsylvania alike. Some of the screw conveyor machinery in our selection include:
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Carbon Steel Inclined Screw Conveyor
Portable Screw Conveyor System
Carbon Stel Inclined Screw Conveyor
Volumetric Feeders & Systems
A long list of industries requires volumetric feeding systems to properly break down materials so their products can be as refined as possible. Whether your company is in the food or pharmaceutical industries, our line of volumetric feeders is guaranteed to improve your processes. Not only are they highly reliable, but the durability of our volumetric feeding systems grants them longevity that will last your business for years to come.
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Advanced Lump Breaking Technology
The lump breaker products at JERSEY CRUSHER combine robust construction with adaptable configurations. Our standard carbon steel units come with a distinctive blue enamel finish, while specialized options include food-grade white epoxy coating and high-temperature inorganic carbon/zinc primer for interior surfaces. The efficient lump-breaking action starts with our dual rotor system, complete with breaker bars or screens for optimal material processing.
Your operational needs drive our design choices. Each unit includes air purge shaft seals and powerful 230/460/3/60 TEFC 1800 rpm motors. The innovative solutions extend to our drive systems — choose between belt drives or direct drives with gear reduction for severe applications. Our size reduction equipment maintains product quality through thoughtful design elements like safety-baffled infeed hoppers and customizable support stands.
The stainless steel options elevate our process equipment to meet strict industry standards. These units feature mill-finished contact parts and stainless steel base plates and guards. For applications demanding higher standards, our sanitary-style units offer 120-grit interior polishing with smooth, continuous welds. When handling bulk materials that generate dust, our systems can incorporate venting and dust collection solutions. Control options include starters in Type 12, 4, and 9 enclosures, shipping separately for convenient installation.
Complete Material Handling Systems
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Revolutionize your processing line with JERSEY CRUSHER‘s integrated solutions. Our screw conveyor systems work in perfect harmony with our lump breaker machines, creating a smooth flow of materials. Volumetric feeders complement the process equipment by providing precise material control.
The combination of these systems maximizes your operational efficiency. Your processing requirements might involve handling bulk solids of varying consistencies. Our equipment handles this variation through innovative solutions that adapt to different material types. The result is a reliable processing system that maintains high product quality standards while meeting your production goals.
Spare Parts and Support Services
Keep your lump breaker products operating at peak performance with JERSEY CRUSHER‘s comprehensive support services. We stock a complete range of spare parts for all our process equipment. Your investment in our size reduction equipment is protected through our commitment to long-term support and maintenance solutions.
We offer spare parts for the following industries:
ABS Resin
Aluminum Sheet
Aluminum Graphite
Break Compounds
Calcium Chloride
Camera Bodies
CD Discs
Cellulose
Cereal Products
Cocoa
Coke/Graphite/ Pitch
Credit Cards
Cosmetics
Currency Distribution
Dye Lumps Epoxy Resin
Filter Press Cake
Foam Glass
Food Products
Graphite Compounds
Gum Resin
Hard Candy Recovery
Kraft paper
Lexan
Lumber
Nylon
Paper
Pharmaceuticals
Photographic Film
Pigments
Plastic Bottles
Plastic Mold Purging
Plastic Sprues/Runners
Polyethylene
Polypropylene
Reject Product Distribution
Resin
Rubber
Scrap Foam
Sodium Chloride
Spices
Sugar Lumps
Thermoplastic Sheet
Tobacco Leaves & Stems
Toner
Video Cassette Tapes
Value of
Replacement Parts
Regular maintenance using genuine replacement parts significantly extends your equipment’s operational life. Our affordable replacement parts maintain the efficient lump breaking action you expect from JERSEY CRUSHER equipment. You’ll find that investing in quality replacement components saves money over time by preventing unexpected downtime and maintaining consistent product quality.
The durability of our spare parts matches the robust construction of our original equipment. Your processing line benefits from components designed specifically for optimal performance in material handling applications. We maintain an extensive inventory of common wear items, allowing quick response to your maintenance needs.
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Contact JERSEY CRUSHER today for lump breaker products and More!
Does your business have any questions regarding our many lump breaker products? Or are you interested in procuring spare parts for your current machinery? Whatever the case, don’t hesitate to reach out to JERSEY CRUSHER! We’re here to help with your particle-reduction needs. Contact us now for more information!
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