Built for High-Volume Lump Reduction

The Model 6464 Lumpbuster is designed for applications that require both strength and control. Its large inlet opening allows bulk material to enter freely, while internal rotating shafts apply mechanical force to fracture compacted solids. A fixed sizing grid regulates output, allowing material to exit only after it reaches an acceptable size.

This controlled reduction approach supports predictable material behavior downstream. Instead of passing oversized lumps through the system, the Model 6464 conditions material at the source, thereby stabilizing processing rates and reducing mechanical strain on conveyors, feeders, and mills.

Key Design Characteristics

• Dual rotating shafts designed for aggressive lump reduction
• Fixed grid system that controls discharge size
• Heavy-duty construction suitable for continuous industrial use
• Large throughput capacity for high-volume operations

These features allow the Model 6464 to function as a primary conditioning step in complex processing lines.

How the Model 6464 Works

Material enters the crushing chamber from above and encounters the rotating shaft assemblies. As the shafts turn, breaker elements pull material inward and apply a controlled force that fractures large lumps. Once material is reduced to a size that can pass through the grid openings, it exits the machine for further handling.

This process avoids unnecessary fine generation. The goal is not grinding but controlled size reduction to restore free flow. This distinction makes the Model 6464 a practical solution for operations that need reliable conditioning without altering material integrity.

Applications Across Industrial Environments

The Model 6464 Lumpbuster supports a wide range of industrial applications where bulk solids tend to compact during storage or transport.

Common Use Cases

In chemical processing facilities, the Model 6464 reduces hardened material discharged from silos or bulk bags before it reaches downstream systems. Fertilizer producers rely on it to break down agglomerated product without excessive dust. Mineral processing operations use it to handle abrasive materials while maintaining steady throughput.

The machine is also used in food rendering and agricultural environments where frozen or compacted material must be reduced prior to separation or further processing. In each case, the Model 6464 supports stable material flow and reduces production interruptions.

Construction and Durability

The Model 6464 is constructed from heavy-duty materials selected for strength and long service life. Its reinforced housing is designed to withstand the stresses associated with breaking dense, compacted solids. Internal components are engineered for wear resistance and accessibility, which supports routine maintenance without excessive downtime. This construction approach allows the machine to operate reliably in harsh industrial settings where equipment is expected to perform consistently under load.

Integration Into Existing Systems

The Model 6464 is designed to integrate into existing processing layouts with minimal disruption. It can be installed beneath silos, bulk bag unloaders, or upstream of screw conveyors and volumetric feeders. This placement allows operators to address lump formation early in the process.

By conditioning material before it reaches sensitive equipment, the Model 6464 helps improve overall system reliability. Downstream components benefit from more consistent feed and reduced risk of blockage.

Maintenance and Service Support

Routine maintenance for the Model 6464 includes inspection of breaker elements, grid condition, and rotating components. The machine’s design provides access to wear parts, enabling efficient service and planned maintenance. Spare parts are available through JERSEY CRUSHER, allowing facilities to maintain performance without extended downtime.

Talk With JERSEY CRUSHER About the Model 6464

If your operation processes large volumes of compacted or agglomerated material, the Model 6464 Lumpbuster provides the strength and reliability needed to maintain stable production. JERSEY CRUSHER works directly with industrial facilities to configure equipment that fits specific material and layout requirements.

Contact JERSEY CRUSHER today to discuss your application, request pricing, or review specifications for the Model 6464 Lumpbuster, or any of our other lump breakers, lump abradors, or particle-izers. Our team is ready to help you select equipment that supports consistent material flow and long-term operational performance.