
Systems (Product Category)
Complete Process Systems
Your operation lives or dies by its ability to move and process materials. A bottleneck in your workflow will slow things down, cost you money, and throw your entire order processing schedule into chaos. You need a system that works, plain and simple.
If you want to take raw goods from the receiving dock and turn them into a final product with maximum productivity, then look to our process systems for materials handling equipment.
JERSEY CRUSHER has the heavy-duty machinery that makes these process systems a reality. We provide the equipment that gets your material into the right shape, at the right rate, and in the right place.
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Lump Breakers & Lump Abradors
You get a delivery. It’s a pallet full of material that’s been sitting in a container, a silo, or a bag for weeks. It’s no longer a free-flowing powder but a collection of hard, unmanageable chunks. Trying to feed those clumps directly into your system is a recipe for a shutdown.
A lump breaker from JERSEY CRUSHER becomes the first hero of your production line. Our Lump Breakers use brute force and smart design to demolish those chunks and restore the material to a consistent, conveyable size. Your workflow starts smoothly, without jams or interruptions from stubborn agglomerates.
Volumetric Feeders & Systems
Once your material is de-lumped, you need to introduce it into your process at a controlled rate. Just dumping it in a hopper creates surges and dead spots. That inconsistency ruins product quality and throws your ratios completely off.
Our Volumetric Feeders are the solution. They meter out material at a steady, repeatable volume. Think of it as the pacemaker for your entire line, setting the tempo for everything that follows. This level of control is essential for achieving real efficiency and predictable output, eliminating the guesswork from your operation.
Particle-izers: Next-Level Size Reduction
Sometimes, just breaking up lumps isn’t enough. Your end-product might require a specific particle size distribution for chemical reactions, proper mixing, or a high-quality finish. Getting this wrong means creating scrap instead of sellable goods.
The JERSEY CRUSHER Particle-izer takes your materials down to a much finer, more uniform size. This is not about brute force; this is advanced reduction technology designed for precision. Gaining this control over particle size opens up new possibilities for product quality and performance.
Screw Conveyors
Your material is now sized and fed perfectly. So how do you get it from the feeder to the mixer, or from the silo to the packaging line? You certainly don’t want to use a forklift or a pallet jack for this stage of transport. The potential for spills and contamination is too high.
In come screw conveyors.
Screw conveyors are the arteries of a processing plant. Our systems move your powders and bulk solids cleanly and safely within an enclosed tube. They are the connections that link every part of your process, moving materials horizontally, on an incline, or vertically. Integrating our conveyors can even help bridge the gap between your processing equipment and an automated guided vehicle or robot that handles finished goods.
Partnership. Productivity. Processing. All in One With JERSEY CRUSHER
Your facility’s success is built on the equipment you trust. You need machinery that consistently performs, day in and day out. JERSEY CRUSHER is here with robust equipment that forms the backbone of your process system. We serve a diverse range of industries nationwide, providing the hardware that drives productivity and makes complex operations possible. When you need to crush, feed, or convey it, you can count on the equipment and the people at JERSEY CRUSHER.