We are proud to have served numerous industries since 1982 with our continually advancing LUMPBUSTER® machinery. Varying businesses, both big and small, have improved their operations across the country by incorporating JERSEY CRUSHER technology into their facilities. Some of the many locations we support include:

• New Jersey
• New York
• Illinois
• California
• Pennsylvania
• Florida
• Texas
• South Carolina
• And more

Sanitary Stainless Steel LUMPBUSTERS®

There are a number of advantages to utilizing sanitary stainless steel lump busters beyond their renowned durability. Not only is stainless steel highly resilient to flames and other extreme temperatures, but it resists corrosion and is easy to clean. Some of JERSEY CRUSHER’s stainless steel machinery includes:

• Model 1515
• Model 2020
• Model 2028
• Model 3636
• Model 1212
• Model 2424

Alternatively, several of our models are made as carbon steel lump busters. Compared to their stainless steel counterparts, carbon steel lump busters have increased durability at the cost of being prone to rust. Whatever crusher material suits your business the best, you can find it at JERSEY CRUSHER!

Capable Chemical Lump Breakers

Reducing material volume is the primary purpose of steel lump breakers from Florida to New York. This doesn’t just include solid particles but liquids as well. Our chemical lump breakers can reduce the size of designated materials for further processing, easier storage, or whatever other purposes your business requires.

Food Reduction and Powder Lump Breakers

Consistency is crucial to maintaining a uniform size. This fact holds true in both the pharmaceutical industry and food companies, meaning JERSEY CRUSHER’s capable steel lump breakers serve a vital role in both fields. The LUMPBUSTERS® that our engineers develop work to benefit the operations of all corners of the food industry, including businesses that produce raw sugar. To ensure that no lumps remain in their products, companies in California, Texas, Illinois, South Carolina, Pennsylvania, and other states can utilize our powerful powder lump breakers in their facilities.

Lump Breakers Designed for Mineral Processes

Our lump breakers are powerful tools designed to handle the toughest mineral processing tasks. They ensure a seamless workflow that translates into high operational efficiency and increased profitability.

Our LUMPBUSTERS® are built with innovative design and cutting-edge technology. They can break down even the most resilient mineral ores into manageable sizes.

They offer superior performance in crushing and reducing deliberately compacted materials and minerals, enabling optimal extraction of valuable components. The strength of our LUMPBUSTERS® lies in their robust construction and the precision engineering that goes into every unit.

With JERSEY CRUSHER’s LUMPBUSTERS®, you can take control of your mineral size reduction processes with confidence, knowing that you have the power to handle any challenge that comes your way. Additional benefits include:

• Efficiency: Lump breakers speed up the processing of large lumps or chunks of hard minerals into manageable sizes, increasing overall plant efficiency.
• Uniform Particle Size: They ensure a consistent particle size, which is essential for many downstream processes in the mineral industry.
• Reduced Downtime: The use of lump breakers can reduce plant downtime by preventing blockages and jams in other equipment caused by oversized material.
• Cost Savings: By improving process efficiency and reducing downtime, lump breakers can help reduce operational costs.
• Improved Material Handling: Broken down materials are easier to handle, transport, and store.

Pharmaceutical Industry-Based Lump Breakers

Our LUMPBUSTERS® are engineered to reduce plant downtime and increase processing speed, thereby improving overall operational efficiency. They exhibit high torque at low RPMs, effectively breaking up larger agglomerates for easier downstream handling.

LUMPBUSTERS® also helps reduce dust and debris during mixing processes, a benefit highlighted by many of our clients. Other materials are known for generating excessive dust, but our products ensure a cleaner work environment and minimize potential contamination risks in pharmaceutical production.

With the rise of sustainability concerns in industries, our LUMPBUSTERS® also contribute to waste reduction. Minimal-waste lump breakers can reduce deliberately compacted materials without tons of excess spent energy, improving downstream processes. If you want an efficient and effective solution, look to JERSEY CRUSHER.

Lump Breakers and Crushers for Sugar, Salt, Cereals, and More

JERSEY CRUSHER’s LUMPBUSTERS® are a beacon of power and strength in the sugar, salt, and cereal processing industries. These machines are the epitome of efficiency, designed to reduce plant downtime and increase processing speed.

Our size reduction equipment is adept at breaking down material lumps and clumps that form during the production or transportation process of friable lumps and materials. This is particularly beneficial for industries dealing with sugar, salt, and cereals, where moisture can cause dry bulk materials to clump together.

LUMPBUSTERS® also enhances the handling and transport of raw materials. They break down agglomerated materials, facilitating easier shipping and storage. This ensures the smooth feeding of the production process with de-agglomerated dry materials, thereby optimizing operational flow. Another significant benefit of our lump breaker machinery is its ability to reduce dust and debris during mixing processes. If you’re looking for a cleaner and healthier work environment while saving time on clean-up and disposal operations, we have the right solution for those in the sugar, salt, and similar industries. Get efficient lump-breaking action for all material types from JERSEY CRUSHER.

Consult JERSEY CRUSHER Today for Your Lump Breaker Needs

Whether your facility needs 20 HP motor lump busters, lump busters with steel hoppers, or both, contact JERSEY CRUSHER! We also offer evaluation services, so if you want to know if one of our machines is right for your business, you can send us some of your products for a thorough test.

Our advanced and dependable machinery has served countless companies since our founding. JERSEY CRUSHER’s engineers continue to make improvements and advancements to our breakers, and we will continue to support businesses like yours. To learn more about our evaluations, spare parts, and other products and lump breaker services, please feel free to contact us for more details.

Lump Busters FAQ

What exactly does a lump buster do?

A lump buster crushes and breaks down material clumps using powerful rotor blade impact technology. You’ll see the rotor direction constantly adjusting to handle various materials, making quick work of firm lumps that would otherwise slow down your production line. At JERSEY CRUSHER, our lump busters feature a heavy-duty grate system that can process materials of all sizes. The rotor blades’ wear rate is minimal, all thanks to our innovative design and premium materials. When material flow becomes inconsistent due to clumping, our lump busters address the difficulties head-on, keeping your operation running smoothly. Our machines operate at optimal speeds, depending on your material characteristics and required output specifications.

How can lump busters improve industrial operations?

Lump busters efficiently break down problematic materials that could otherwise jam your equipment or create quality control issues. Our JERSEY CRUSHER units feature specialized rotor blades that maintain consistent material size and flow. The rotor direction and blade configuration work together to process even the most challenging materials. You’ll notice immediate improvements in product consistency and reduced maintenance downtime.

The heavy-duty grate system handles high-volume applications while maintaining precise size control. When firm lumps threaten to slow production, our machines keep material moving smoothly through your process line. The impact force of rotor blades is adjusted automatically based on material resistance, optimizing performance while minimizing energy consumption. Our advanced control systems monitor torque loads and adjust operating parameters in real time.

What technical specifications should you consider?

When selecting a lump buster, key specifications include the rotor diameter, which ranges from 12 to 36 inches in most models. Heavy-duty grate systems come in customizable configurations with openings from 1/4 inch to 4 inches. The rotor direction can be reversed to extend blade life and optimize crushing efficiency. You’ll need to consider throughput requirements, which units can handle from 1,000 to 100,000 pounds per hour. The firm lumps size reduction ratio typically ranges from 6:1 to 12:1, depending on material characteristics.

What makes our lump busters stand out?

JERSEY CRUSHER lump busters address the difficulties of material processing through innovative engineering. You’ll notice the rotor direction constantly adapts to maintain optimal crushing efficiency. When firm lumps enter the chamber, our machines efficiently break them down to your specified size. The wear resistance of our rotor blades significantly outlasts competitive options. Our proprietary blade geometry creates a cascading crushing action that reduces power consumption when compared to traditional designs. Each unit features precision-balanced rotors that operate at higher speeds while maintaining lower vibration levels.

How do you maintain a lump buster for optimal performance?

Maintaining your JERSEY CRUSHER lump buster involves regularly inspecting key components. Proper maintenance scheduling ensures high-impact effectiveness. Check the rotor direction mechanism monthly to confirm smooth operation. When firm lumps are processed regularly, the heavy-duty grate should be inspected more frequently.

Our lump busters incorporate easily accessible components. The wear indicators on rotor blades help you plan maintenance proactively. Regular cleaning and lubrication help the machine break materials efficiently and consistently. Recommended maintenance intervals are based on operating hours. Inspect blades, provide bearing lubrication, and perform grate inspections according to your usage and product information.

What safety features are built into lump busters?

JERSEY CRUSHER prioritizes operational safety through multiple integrated systems. The impact chamber features dual-interlock access panels that prevent operation when opened. A heavy-duty grate design includes emergency stop systems triggered by abnormal loads. You’ll find thermal protection on all drive components to prevent overheating. The rotor direction control system may include surge protection and automatic shutdown features. When firm lumps exceed design parameters, machines efficiently break operations to avoid damage. The rotor blades wear monitoring system provides real-time alerts before critical wear occurs. Additional safety features may include vibration monitoring, bearing temperature sensors, and emergency stop buttons positioned at key operator locations.

What customization options are available?

JERSEY CRUSHER offers extensive customization possibilities for your specific application needs. You’ll also have options for rotor direction control systems. We can adjust blade patterns and spacing when firm lumps require special handling. Our lump busters also offer customized feed chutes, discharge configurations, and mounting arrangements. Wear packages include options for various hardened materials, including tungsten carbide and chromium carbide overlays. We also offer spare parts and components for your lump busters and other products in our portfolio so you can add additional features and make the most of your product.