Crushing & Shredding Solutions for Biomass Processing

LUMPBUSTERS® Are Your Front Line Defense Against Material Bridging

Biomass processing plants deal with organic matter that loves to clump together. Wood particles stick, agricultural waste forms bridges, and suddenly, your entire operation stops flowing. Our LUMPBUSTERS® lump crushing machines attack this problem head-on. These aren’t your typical hammer mill setups. Our technology breaks down material clumps while preserving the particle size distribution you need for optimal fuel processing. You get consistent flow rates and eliminate the manual intervention that’s eating up your labor costs.

Real-World Performance That Counts

• Process wood biomass with moisture content variations without constant adjustments.
• Handle energy crop materials that traditional equipment struggles with.
• Maintain consistent particle ratio output even when raw material quality fluctuates.
• Reduce downtime from bridged material by up to 80%.

Lump Abradors Bring Gentle Size Reduction for Delicate Materials

Not every biomass application needs aggressive crushing. Sometimes, you’re working with materials that need careful handling to maintain their integrity. Our lump abradors give you precise control over the size reduction process.

Advanced Size Reduction Technology With Our Particle-izers

Your biomass processing operation needs consistent particle sizes, but every batch of raw material comes in differently. Our Particle-izers solve this with intelligent size reduction that adapts to the material being fed. This technology goes beyond basic crushing. You’re looking at precise particle engineering that optimizes your downstream processes. Better fuel quality, improved flow characteristics, and reduced waste all come from getting the particle size right from the start.

Screw Conveyors for Biomass Processing

Moving biomass materials through your plant shouldn’t be a constant battle. Our screw conveyors handle the sticky, bridging, and irregular materials that standard conveyors can’t deal with.

These systems work with your crushing and shredding equipment to create a complete material handling solution.

Built for Biomass Challenges

Standard conveyor systems fail with biomass because they weren’t designed for materials that change density, stick together, and vary in moisture content. Our screw conveyors solve these problems with robust construction and intelligent design features that keep material moving even under difficult conditions.

Volumetric Feeders Bring Precise Control for Consistent Results

Your biomass processing operation depends on consistent feed rates, but organic matter doesn’t cooperate like manufactured materials. Density changes, particle size variations, and fluctuations in moisture content all impact how your equipment performs. Our volumetric feeders and systems automatically compensate for these variables. You set the feed rate you need, and the system maintains it regardless of material characteristics. This leads to consistent downstream processing and predictable output quality.

Integration Ready!

Works seamlessly with your existing crushing, shredding, and conveying equipment for complete system optimization.

Complete System Integration

Here’s what separates JERSEY CRUSHER from equipment suppliers who just sell individual machines: Our entire product line works together as an integrated system. Your lump crushing feeds perfectly into your size reduction equipment, which connects seamlessly to your material handling and feeding systems. This integration eliminates the compatibility issues and performance gaps that plague facilities using equipment from multiple suppliers. You get consistent performance across your entire operation, not just individual machines that work well in isolation.

Biomass Processing Challenges We Solve

• Material bridging and flow problems that shut down operations.
• Inconsistent particle sizes that reduce fuel quality.
• Equipment wear from abrasive organic matter processing.
• Moisture content variations that affect downstream equipment.
• Integration problems between different processing stages.