Screw Conveyors

Keeping Your Production Line Moving

Think about your current process. Are you moving materials by hand? Are you dealing with bottlenecks where one machine sits idle, waiting for the next batch? A properly implemented conveyor system automates this transport. It frees up your team and creates a steady, predictable flow of material. This automation directly boosts your facility's efficiency and output.

You can finally stop worrying about the gaps in your process.

Why a Screw Conveyor Is Your Go-To Machine

When people think of a conveyor, they often picture a simple conveyor belt and pulley. But for many industrial materials, you need something more contained and powerful. Enter the screw conveyor. This machine uses a rotating auger inside a tube or trough to move your product.

Screw conveyors are incredible for handling a huge variety of materials. They work with fine powders, granules, flakes, and even lumpy or sticky substances. Because the system is enclosed, you get less dust in your facility, and your product is protected from contamination. It's a clean and highly effective method for material transport.

What a Screw Conveyor Does for You

• Moves Material Up, Down, or Sideways: These systems are not limited to horizontal movement. You can use an inclined screw conveyor to move materials between different floors or elevations in your plant.
• Controls the Flow: The speed of the screw directly controls the feed rate. This gives you precise command over how much material moves into the next stage of your manufacturing process.
• Handles Tough Stuff: The strong, helical design pushes material forward with force, managing the friction and pressure from heavy or dense products without a problem.

Our Lineup of Conveyor Systems

You have specific needs, and we have the equipment to match. Our steel conveyor systems are built for durability and demand little maintenance.

Our 6″ Portable Screw Conveyor Systems give you unmatched flexibility. You can move this machine around your facility as your production needs change. It’s perfect for temporary lines or for serving multiple processing stations with one conveyor.

The 6″ Horizontal Screw Conveyor Systems are the workhorses of any production line. Set them up for a consistent, point-to-point transport link between your machines. They provide a steady, reliable flow that you can build your entire workflow around.

For moving materials to a higher elevation, the 6″ Dia. Carbon Steel Inclined Screw Conveyor is the answer. Its tough steel construction and powerful design move materials up and onward, connecting different parts of your facility vertically.

The Power of Smart System Integration

A new piece of equipment should make your life easier, not more complicated. A conveyor from JERSEY CRUSHER is designed for solid system integration. This means it’s built to connect directly to your existing equipment.

You can feed materials directly from our crushers into a conveyor, which then moves them to a feeder or packaging machine. It’s all about creating one cohesive operation. We help you link each step of your process so everything works together as a single, high-efficiency unit.

Industries We Serve

The versatility of our equipment allows us to help a wide range of industries improve their operations. You will find our machinery in facilities that handle:

• Chemical
• Fertilizing
• Food
• Mineral
• Pharmaceutical
• Sugar

Just a Few Applications

Your specific material handling needs are what we address. Our systems are used to move an enormous variety of products and materials. Here is a small sample of what our equipment regularly transports:

• ABS Resin
• Aluminum Graphite
• Break Compounds
• Calcium Chloride
• Cellulose
• Cocoa
• Cosmetics
• Epoxy Resin
• Filter Press Cake
• Food Products
• Gum Resin
• Kraft paper
• Nylon
• Paper
• Pharmaceuticals
• Plastic Bottles
• Polyethylene
• Rubber
• Scrap Foam
• Spices
• Sugar Lumps
• Tobacco Leaves & Stems
• Toner
• And many, many more.
  

Portable Screw Conveyors

JERSEY CRUSHER is proud to deliver our fantastic selection of portable screw conveyors right to your door — the perfect blend of mobility and functionality. These conveyors are built with a keen focus on accommodating the diversified needs of various industrial environments. The design is lightweight and compact, ensuring easy transportation and installation, making it a perfect fit for industries where adaptability is key.

Why Portable Screw Conveyors?

• Mobility and Flexibility: Our portable screw conveyors offer mobility like none other. They can be easily relocated to meet dynamic operational needs, offering exceptional flexibility in material handling.
• Compact Design: Space often comes at a premium in industrial settings. Our conveyors are designed with a compact footprint, ideal for workspaces looking to maximize their area.
• Efficient Material Handling: With our portable screw conveyors, experience quick, safe, and efficient transport of materials, minimizing downtime and maximizing productivity.

Horizontal and Incline Screw Conveyors

JERSEY CRUSHER‘s horizontal and incline screw conveyors are designed for diverse material transport needs. These screw conveyors are built to deliver high efficiency and versatility, whether you need to move materials across a flat surface or up an incline.

Why Horizontal and Incline Screw Conveyors?

• Versatility: Our horizontal and incline screw conveyors are perfect for handling a wide range of material types and sizes, catering to diverse operational requirements.
• Efficiency: These conveyors are optimized for maximum throughput and minimal energy use, ensuring cost-effective operations.
• Durability: Built to last, our conveyors are crafted to withstand rigorous industrial use, promising long-term reliability and performance.

Screw Conveyors for Agricultural Production

JERSEY CRUSHER‘s screw conveyors are expertly designed to meet agricultural challenges head-on. Our conveyors can handle a variety of agricultural materials, such as grain, feed, and fertilizers, with precision and care. They facilitate efficient material movement, reducing the need for manual labor. They ensure smooth operations from the initial stages of crop handling to the final stages of feed mixing. With our screw conveyors, you can expect less downtime, more throughput, and optimal use of resources.

For farmers and agricultural businesses, our screw conveyors serve as reliable tools for:

• Grain handling
• Feed mixing
• Fertilizer distribution

Screw Conveyors for Chemical Food Processing

In chemical food processing, maintaining product integrity while ensuring efficiency is a challenge facing all industrial businesses. JERSEY CRUSHER‘s screw conveyors are designed to handle this delicate balance. Our screw conveyors are engineered to provide gentle handling that prevents damage and contamination, making sure that your products remain in the best possible condition throughout the process. Utilize our conveyors for ingredient blending, product transportation, waste management, and more.

Screw Conveyors for Wood, Mining, and More!

Beyond agriculture and food processing, JERSEY CRUSHER‘s screw conveyors excel in industries like wood processing, mining, and others. Need help handling wood chips in a lumber mill, transporting minerals in a mining operation, or conveying bulk materials in various industrial settings? Our tools provide reliable and efficient material handling solutions.

Specifically, our screw conveyors are designed to assist in:

• Wood processing: Efficiently transport wood chips, sawdust, and other byproducts, aiding in waste management and production processes.
• Mining operations: Safely move mined materials from extraction points to processing areas, reducing manual handling and associated risks.
• Bulk material handling: Streamline the movement of various bulk materials across different stages of production, enhancing efficiency and productivity.
• Many other needs: From pulp and paper to rubber, plastics, and stone, our screw conveyors can be valuable tools in your arsenal.

We Provide Screw Conveyor Systems Across the U.S.

At JERSEY CRUSHER, we take pride in serving industries nationwide with the best screw conveyor systems. Your operational effectiveness and safety are our top priorities. We offer a range of solutions, from horizontal screw conveyors to specialized vertical screw conveyors, all designed to meet the unique demands of your bulk material handling needs. We’re committed to supporting your operations with our extensive knowledge and high-quality equipment.

Your Complete Material Handling Solution

Yes, JERSEY CRUSHER provides some of the best screw conveyors available. But that is just the beginning of what we offer. We have the machinery to handle your materials at every stage.

Improve your entire process. Get the equipment that gives you control over particle size, breaks up tough lumps, and feeds your line with precision. Order your Particle-izers and advanced LUMPBUSTER® machinery from JERSEY CRUSHER today.

Answering Your Most Important Questions

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What Size Screw Conveyor Do I Need?

Determining the right size screw conveyor for your operation involves several key factors. Consider your facility’s material characteristics, flow rate requirements, and available space. Bulk density, particle size, and abrasiveness of the materials you handle also play important roles. Calculate the required capacity based on your production needs and factor in any potential future expansions. Evaluate the conveyor’s incline angle, as steeper angles may necessitate larger diameters. For vertical screw conveyors, special considerations apply. You can also consult with our experts at JERSEY CRUSHER to analyze your specific needs and recommend the optimal screw conveyor size for maximum efficiency in your bulk material handling equipment setup.

What Are the Differences Between Screw Conveyor Systems and Screw Feeders?

Screw conveyor systems and screw feeders, while similar in appearance, serve distinct purposes in material handling. Screw conveyors primarily transport bulk materials horizontally, vertically, or at an incline over longer distances. They excel at moving large volumes efficiently. Screw feeders, on the other hand, precisely control material flow rates, often feeding processing equipment or packaging lines. Conveyors typically have longer troughs and can handle a wider range of materials, including more abrasive bulk materials. Feeders are usually shorter and have specialized designs for consistent metering. While both use a rotating screw, conveyor screws generally have a constant pitch, whereas feeder screws may have variable pitches for enhanced flow control.

What Are Some Safety Considerations While Operating Screw Conveyors?

Operating screw conveyors safely requires vigilance and adherence to best practices. Always keep guards and covers in place during operation to prevent contact with moving parts. Implement proper lockout/tagout procedures before maintenance. Train operators on the specific hazards associated with your conveyor material and system design.

For vertical screw conveyors, pay special attention to fall protection measures. Regularly inspect shaftless screw conveyors and flexible screw conveyors for wear that could lead to material leakage or equipment failure. Install emergency stop devices at key locations along the conveyor’s length. When dealing with dusty materials, incorporate dust control measures to prevent explosions. Properly secure the screw conveyor trough to prevent unexpected movement during operation.

What Are Maintenance Tasks to Prioritize for Screw Conveyor Systems?

Prioritizing maintenance tasks for your screw conveyor systems is the best way to keep your system lasting longer. Regularly inspect the screw flights for wear, especially when handling abrasive bulk materials. Check the conveyor trough for signs of wear or damage, paying extra attention to the bottom where material build-up often occurs. For shaftless screw conveyors, examine the liner condition frequently. Lubricate bearings and drive components according to the manufacturer’s schedule. In vertical screw conveyor setups, inspect the thrust bearing more often due to increased loads. Clean out any material build-up in the trough, particularly in transition areas where material can accumulate. For your inclined screw conveyor, verify the integrity of seals to prevent leakage and routinely check the tension of drive belts or chains to maintain efficient power transfer.