Grain Processing Equipment for Distilleries
The E-Scrap recycling world comes with its own set of challenges. You’re dealing with complex materials, strict regulations, and the constant push to boost efficiency while cutting costs. Electronic waste isn’t like other recycling streams, as it’s packed with valuable metals, plastics, and components that need proper processing to extract maximum value.
JERSEY CRUSHER steps in to help with our amazing shredders and crushers for E-Scrap recycling facilities. With decades of experience building machines that actually work for the real-world demands of electronic waste processing, our industrial shredders and crushers are built specifically to handle what you need every single day.
LUMPBUSTERS®: The Ultimate Solution for Your Grain Clumping Issues
Ever watched helplessly as clumped barley jams your production line? Our signature LUMPBUSTERS® are lump breaking tech that can solve this problem for good.
Why Distilleries Love Our LUMPBUSTERS®
- Handles wet and dry materials – Perfect for both dry grain and wet mash processes
- Stainless steel construction – Food-grade materials for your peace of mind
- Custom sizing options – We build to match your exact production needs
These workhorses break up clumps of rye, barley, and other grains before they can cause bottlenecks in your mashing process. The result? Smoother operations and consistent quality in your distillation.
Lump Abradors
Not all grain needs the same treatment. For delicate malt processing where minimal damage to the grain helps with starch conversion, our lump abradors offer the perfect touch. Your grain’s journey from field to bottle matters. These machines help you maintain quality while preventing annoying clumps that slow everything down. They work brilliantly with roller mill systems and help you avoid heat damage during processing.
Particle-izers: Size Reduction That Makes Sense
Control Your Grain Size for Better Distillation
Getting the right particle size changes everything about your spirit’s flavor. Too fine? Your mash gets gummy. Too coarse? You lose efficiency in starch conversion. Our Particle-izers give you perfect control.
These machines work like hammer mills but with more precision. You’ll get:
- Better water absorption during cooking
- More consistent ethanol yields
- Less waste in your production line
Distillers can cut production time while improving flavor extraction. That’s the kind of difference JERSEY CRUSHER equipment makes.
Screw Conveyors to Move Materials Without the Mess
The flow of materials can make or break your distillery’s efficiency. Our screw conveyors move grain, spent mash, and more without spillage or backups. We design these systems specifically for the challenges of distillery environments. They can accurately handle wet and sticky materials from cooking processes, and help you with moving grain to and from storage tanks. Our screw conveyors also help to reduce dust in the air. As your production scales up, JERSEY CRUSHER conveyors scale with you.
Volumetric Feeders: Precision That Pays Off
Consistency in your recipes requires consistent feeding of ingredients. Our volumetric feeders give you automation without complexity. These systems work seamlessly with both wet and dry ingredients. They help you maintain batch-to-batch consistency while reducing manual labor. And for distilleries that also produce beer or other products, these feeders adapt to multiple product lines.
Perfect For:
- Controlled grain delivery to your mashing system
- Precise mixing of different grain types (rye, barley, etc.)
- Integration with your existing production equipment
How We Help Distilleries Face Common Challenges
Your distillery faces unique hurdles every day. Here’s how our equipment tackles them:
Problem: Inconsistent Grain Flow
Our Solution: Integrated systems that keep materials moving at the perfect pace, eliminating bottlenecks from grain storage to mashing.
Problem: Dust and Cleanup Hassles
Our Solution: Equipment designed to minimize flour and grain dust, with easy-clean features and compatibility with dust collection systems.
Problem: Scaling Up Production
Our Solution: Modular equipment that grows with you, from small craft setups to full industrial distilling operations.
Your Distillery Makes a Difference — We Help You Make It Better
Distilleries play a huge role in our world, creating beloved spirits to support local agriculture. At JERSEY CRUSHER, we make it our job to help you succeed.
Our full lineup — LUMPBUSTERS®, lump abraders, Particle-izers, screw conveyors, and volumetric feeders — comes backed by people who actually know distilleries. We’ve worked with operations of all sizes across the country.
You’ve got the passion and skill to make amazing spirits. We’ve got the tools to help you do it more efficiently. Call today and order your products to see how our grain processing equipment can take your distillery to the next level.
